Washing Machine = Patio Heater

heaterTake the TOG test by selecting the correct answer.

Q: Your washing machine dies and you get a new one. What do you do with the old one?

1. When your new one is delivered, let the delivery crew take the old one away.
2. Take the old one to your local WEEE recycling centre.
3. Take the old one apart to see how it works. Harvest all the useful parts and use the parts to make something else.

The correct answer of course is number 3, but you knew that anyway. That makes you the kind of person that would probably like TOG.

So the trusty washing machine from 1996 was getting a bit tired. The drum bearings needed replacing (a relatively straightforward job)…they were squealing louder and louder. The drain pump started to make a racket and wouldnโ€™t empty after a wash…. maybe it was seized or something jammed in it. Looking inside, it was obvious that it was leaking a bit also, probably when it was spinning. Time for a new machine.

Taking apart the old one, there’s a lot of interesting and useful bits. There’s a nice AC motor and an electronic speed controller. There’s some pulleys and a drive belt. There are also assorted hoses, electrical bits and valves. There’s also the stainless steel drum. Removing the drum from its aluminium mounting, and adding a few steel legs….. we have instant patio heater. Who needs a chiminea! Being stainless steel, it wont rust either.

We gave the new heater a test run this week and it worked a treat. Come in and stand around it at the next open social. Lots of pics here

Hard Disk Fun

hard disk speedHaving some fun with old hard disks…. by taking them apart of course ๐Ÿ™‚ Pics here.

There’s some interesting parts inside. Some fantastically strong magnets and an air core coil are used to position the heads. Stepper motors are long gone from hard drives! Might try some wireless charging experiments with the coil.

The platters themselves are spun by a type of 3 phase motor. Connected this up to a spare speed controller (ESC) from a model aircraft. Was able to spin it right up to 15,000 rpm using the aircraft remote control. Checked the speed with the trusty laser tachometer. That’s 250 revs per second, or 1 rev every 4 milliseconds. Makes a great sound at full speed.

Now to figure out some use for such a tiny high speed motor. Gyroscopic effects are very evident at such high speeds too. Maybe make some self balancing widget!

Lego Automaton Jukebox โ€“ stage 0.2 incomplete, stage 0.3 started

It takes time & certain amount of failed ideas to design anything. Ideas rarely come in a box, they require slow birth rather than rapid unpacking.

STAGE 0.1 IdeaBuldozer-01

B: โ€œWhat would you build if I gave you a coin counter?

I: โ€Any purpose?โ€

B: โ€Yes, to make a machine so the visitors put money in.โ€

I: โ€hmmm… a Jukebox? โ€ฆ hmm with dancing Ducks…โ€

STAGE 0.2 Learning

I have decided to build prototype of an automaton from Lego Technic. There were plenty sets & I have never had an opportunity to play with those… ehhh Lego <3

Day 1: some basic Lego models from booklets

Day 2: big bulldozer started – learning Lego

Day 3: BREAK sorting bricks day… too hard too find elements anyway.

Day 4: BREAK DISASTER element needs to be ordered online

Day 5: BREAK unsuccessful at building part replacement from other bricks

Day 6-9: BREAKBuldozer-04

Day 10: part arrives ๐Ÿ˜€

Day 11: model is finished… gears aren’t working

Day 12: disassembling ๐Ÿ™

Day 13: Here we go again!

Day 14-15: It works! – Lego lvl Advanced reached.

Day 16: Time to upgrade!

Day 17: I hbrick-01ave decide to add electronics from Lego Mind Storm Setbrick-02

Day 18- 28: BREAK โ€“ Dublin Maker

โ€ฆ..

โ€ฆ..

SUMMARY

Upon my positive experience with Lego & positive associations towards bricks from public I have decided to build actual Automaton from Lego. Ducks bricks will have to be designed & 3D printed.Buldozer-02

STAGE 0.3 3D printing Lego Bricks

Day …XX(lost count, but it’s today) First general Lego Piece was 3D printed ๐Ÿ™‚

SUCCESS 3D printed Lego piece fits with regular bricks!

SHORT TERM GOALS:

  • Build automaton
  • Design Lego Bricks in a shape of Ducks
  • 3D print Ducks
  • program Bulldozer (why not its almost done!)
  • find manual for coin counters…

Would you like to try to create own designs? Come along to our ongoing (every second Monday) CAD workshop in Tog. Looking forward to see you here – next class 17th of August 2015.

 

Buldozer-03

Latest decision –ย  to add Arduino & remote controller to Bulldozer ๐Ÿ˜€

Playing with the IMAX charger

chargerGot an IMAX B6 mini charger to play with. Pics here. This charger will charge and discharge lots of different battery chemistries. We recently acquired some 6-volt lead acid sealed lead acid batteries….believed to be from a UPS.

Two of them powered our buzzer game during the recent Dublin Maker. We’re using the discharge function to test their capacity. It will be interesting to see what capacity they have left.

Drop in if you’d like to try the charger or some other electronics.

 

Vintage Electronics 2

bikeFollowing the build of our 1978 Metal Detector, next up in our Vintage Electronics series will be a Digital Bicycle Speedometer.ย  In the March 1977 issue of Popular Electronics, they published an article for a digital speedometer complete with red LED displays. This will be a build from the original magazine which we have in TOG.

 
You can get an LCD digital bike speedometer nowadays for as little as 5 euro. These multi function devices can do much more than speed. Back in 1977 however, this thing must have been space age…..ย  red LED displays and all!

We think it will look suitably retro on a modern carbon fibre road bike ๐Ÿ™‚ We will be building the speedometer over the next few weeks. Come in and join in the build, or keep in touch with the build online.

It’s Alive!

scopeMore progress with our vintage metal detector today. Fired up the oscillator section of the PCB and its working away at 126kHz…. very close to design frequency.

 

We’re going to continue to work on it, with the intention of having it ready for Dublin Maker in less than 2 weeks time. Pics of the ongoing build here.