Fixing the Variac……..Part 2

limiter

A few months ago we did a blog post about our variac. It was tripping the circuit breakers on our distribution board and we made some mods to the variac to reduce the inrush current. Our story generated a lot of interest and was picked up by Hackaday. We used a 2 terminal NTC inrush current limiter from Ametherm.

Following our story, the good folks at Ametherm and Rhopoint Components (our local distributor) were in touch with us. They gave us some great technical advice and did some calculations for us. They have a whole range of limiters and it turns out that we had actually chosen quite a good model for our application. They kindly sent us some samples.

There are many ways to soft start a load. We originally thought about adding a series power resistor and a shorting relay. We also had some suggestions around Triac and IGBT solutions. Each of these methods have their merits and can allow fine grained control of switch-on. Unfortunately there was very little room inside the variac case and we didn’t want some kind of external box. So we looked at these relatively simple 2 terminal limiters.

Carefully chosen, these components are an elegant solution. They can probably last the life of the application with no maintenance. Placed in series with the load, they have a relatively high resistance at room temperature which limits the initial inrush current. When current flows through them they self-heat and the resistance falls very quickly, so they have little effect on the normal operating current.

We have now done a rev 2 of our mod. This time selecting the model MS32 5R020 limiter. It has a lower cold resistance of 5 ohms which should keep the operating temperature down a bit. Originally, we connected the limiter using PVC insulated wire, solder and heatshrink. Given the relatively high temperatures, we have replaced this with tubular glass fibre insulation and ceramic connectors. We should have no temperature worries now.
One other gotcha we found, is that our distribution board circuit breakers are actually B-curve and not C-curve as we earlier thought. That makes them even more sensitive to surges. When we did our original mod, we didn’t do a full load test. We did a quick run with our heatgun (about 9 amps). This time we did a full load test. At 12A of output current and an ambient temp of 20 deg c. The body of the limiter measured 200 deg C, which is hot, but below the 225 deg C max rating of the device. This was quite an extreme test, but we’ll continue to monitor and do some tweaks if possible.
If you’d like to take a look at our variac, or do something else with electronics, our regular Electronics, Microcontroller and IOT evening takes place every 2nd Monday. Check out the events section of our website for details.

TOG 8th Birthday Party

8th-smallWell we’re at it again. Once a year we all have our birthday and TOG is no different. This month we have reached the ripe old age of 8 years. We’ll be celebrating in style on Saturday 28th January in Blackpitts. Last year we combined our January Open Social, birthday party and grand opening, into one monster bash. It didn’t disappoint. It was our biggest social event ever. The craic was so mighty, that we’ve decided to do it again this month for our 8th birthday party. So note that time and date….. Saturday 28th January from 7PM. There are strong rumours of cake, TOG beer and pizza.

If you’ve never been to one of our shindigs, you’ll find it a great alternative Saturday evening in town. Come in and look around. Kick the tyres. If you’ve never been in before, we’ll give you the grand tour of the space. Talk to members and visitors about projects or things you’d like to do. Ask about our plans for 2017. If you like what you see, ask about joining as a full member. What a great New Years resolution that would be!

Last year, we invited just about everyone that we could think of, and most of them came. Now if you’re one of the few who were invited last year and didn’t come, well we know who you are, and we won’t be taking any excuses this year. The dog ate your homework, the cat was sick, or you’re washing your hair just won’t do 🙂 So get yourself in on the 28th. The space stays open until the last member is left……usually the small hours of Sunday morning. The evening is free to attend for members and visitors alike. No need to book…. just turn up. You can drop in for 10 minutes, or stay the whole night. We have parking available. Bring beer, food, gadgets! Our doors are open from 7PM. Hope to see you there. Expect mighty craic.

https://www.meetup.com/Tog-Dublin-Hackerspace/

https://twitter.com/TOG_Dublin

https://www.facebook.com/togdublin

https://lists.tog.ie/mailman/listinfo/tog

 

Ultra Reliable Electronics?

sanyo tvOnce upon a time, TV repair shops were everywhere. Now there are hardly any left. There are reasons for that, probably based on a mix of cost, reliability of electronics, and a throw-away culture. Even in the few TV repair shops that are left, would anyone actually take a scope, schematic and a soldering iron to a TV these days? Maybe they would just replace the circuit board or display.

This is a tale of a Sanyo TV, made in the UK in ~1992, based on the date codes of the components inside. It has worked continuously since then. Lately the picture has gone a bit red-ish. The TV was recently replaced by a new flat screen TV, so we’ve had a chance to take a look inside. This is the first time that the back has been off since manufacture….. ~25 years ago. Depending on your point of view, you might think that 25 years isn’t that long, but it’s not too bad either for a CRT-type TV, considering also that it has never needed a repair. If you have some other electronics that has been working without repair for a very long time, we’d be interested to hear.

Inside it is remarkably clean. Apart from the one on the tube, everything else is on a single circuit board. If the tube is not the cause of the reddish picture, then this TV is probably repairable. Some further investigation is pending. If you’d like to take a look, drop into our regular Electronics, Microcontroller and IOT evening which takes place every 2nd Monday.

2016 End of Year Review

calendar-icon-mdWell the world has turned and another year has almost passed. What a year it has been for TOG. We started 2016 with our doors closed to the public. We had just made our big move from Chancery Lane. Blackpitts was a blank canvas for us. It was a completely open-plan space and we had to decide what to do with it. It wasn’t long before we had a proposed layout and we started building rooms. We built ourselves a fantastic common room, a classroom, a make-room to house our laser cutter and electronic stuff, and a general workshop. We decided that our traditional January birthday party and Open Social would be our grand re-opening to the public . We billed it as a monster bash, and it didn’t disappoint. It was our biggest social event ever. We invited just about everyone that we could think of, and most of them came.

It wasn’t long before we started all of our regular evenings again….. CAD and Electronics, Coding, Lockpicking, Crafting as well as some Movie and Games nights. What else have we been up to in 2016? Well let’s see…..there was making Christmas baubles, projection mapping workshop, DIY vacuum former, DIY CNC router, Science Hackday Dublin, tinkering with batteries and bikes, undersea and space talks, CoderGirl Hackday, Science Week 2016, supercollider workshop, metalwork and machining antics, games nights, building works in the space, Electric Picnic, mega fly traps, build-it workshops, Arduino fun, EMF camp, bridge building competitions, skull radios, Dublin Maker, Inspirefest, Duck shoot’em up, Coolest Projects, OSM jams, variac fun, green video screens, boat building, coder forge, Makerfaire UK, brewdays (woooo beer!), motorbike madness, Big Day Out, hacking IKEA furniture, VR motorbikes, 100-year old mangles. Did we miss anything there? Probably!

Everything at TOG happens because our members and visitors are so generous with their time and effort. Everyone volunteers for free. If you’re looking for a 2017 New Years resolution, why not drop in and see us. If you’ve never been in before, we’ll give you the grand tour of the space. Talk to members and visitors about projects or things you’d like to do. Ask about our plans for 2017. If you like what you see, ask about joining as a full member. What a great New Years resolution that would be!

December Open Social

christmas-treeOur regular Open Social evening for December, will take place on Saturday 17th December at 7PM.

If you’ve never been to our Social, you’ll find it a great alternative Saturday evening in town. Think of the break from the Christmas shopping! Come in and look around. If you’ve never been in before, we’ll give you the grand tour of the space. Talk to members and visitors about projects or things you’d like to do. Ask about our plans for 2017. If you like what you see, ask about joining as a full member. What a great New Years resolution that would be!

Hopefully there’ll be, caint, ceol agus craic as usual. The space stays open until the last member is left……usually the small hours of Sunday morning. The evening is free to attend for members and visitors alike. No need to book…. just turn up. You can drop in for 10 minutes, or stay the whole night. We have parking available. Bring beer, food, gadgets! Our doors are open from 7PM. Hope to see you there.

https://www.tog.ie/
https://lists.tog.ie/mailman/listinfo/tog
https://twitter.com/TOG_Dublin
https://www.facebook.com/togdublin

 

November Open Social….with a twist!

mind-webBy now, you’ll probably know that we hold a regular Open Social evening on a Saturday in the middle of each month. November will be no different. We’ll be doing it on Saturday 19th November. This month however, there’ll be a bit of a twist!

We’ll also be hosting Science Hackday Dublin that weekend, so the space will be very busy. You’ll get to see up to 100 makers, up to all sorts of making antics, just for the pure hell of it!

If you’ve never been to our Social, you’ll find it a great alternative Saturday evening in town. Come in and look around. If you’ve never been in before, we’ll give you the grand tour of the space. Talk to members and visitors about projects or things you’d like to do. Ask about our regular craft evening, which has just restarted. See what the Science Hackday participants are up to. If you like what you see, ask about joining as a full member. Either way, we’re always interested to know what has drawn you to our door.

Hopefully there’ll be, caint, ceol agus craic as usual. The space stays open until the last member is left……usually the small hours of Sunday morning. The evening is free to attend for members and visitors alike. No need to book…. just turn up. You can drop in for 10 minutes, or stay the whole night. We have parking available. Bring beer, food, gadgets! Our doors are open from 7PM. Hope to see you there.
https://lists.tog.ie/mailman/listinfo/tog
https://twitter.com/TOG_Dublin
https://www.facebook.com/togdublin

Visit the Science Hack Day website too, for more information about the event.
http://sciencehackdaydublin.com/